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Production of Ferro Molybdenum

Production of Ferro Molybdenum

Capacity 0 Plant and Machinery cost 0.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 0.00 %
Break Even Point (BEP) 0.00 % TCI 0.00 Lakhs
Cost of Project 0.00Lakhs

Description:

Production of Ferro Molybdenum. Opportunities in Ferromolybdenum, Ferroalloys Industry

Ferromolybdenum is an alloy formed by combining iron and molybdenum. It is an extremely versatile alloy used primarily in high-strength low alloys and stainless steels. It has numerous beneficial properties and can be used even in cast irons, some high-speed tool steels, and superalloy applications. Adding ferromolybdenum to a material helps to improve weldability, corrosion and wear resistance as well to increase ferrite strength.

Applications

The largest application area of ferromolybdenum is in the manufacture of ferrous alloys. Based on the range of molybdenum content, ferromolybdenum can be applied in the manufacture of machine tools and equipment, military hardware, refinery tubing, load-bearing parts and rotary drills.

Ferromolybdenum is also used in cars, trucks, locomotives and ships. Ferromolybdenum is added to stainless and heat-resisting steels that are used in synthetic fuel and chemical plants, heat exchangers, power generators, oil-refining equipment, pumps, turbine tubing, ship propellers, plastics and inside acid storage containers.

Uses of Ferro Molybdenum

The largest practical applications of Ferro Molybdenum are its use in ferrous alloys, and depending on the molybdenum content range, it is suited for machine tools and equipment, military hardware, refinery tubing, load-bearing parts and rotary drills. Ferro Molybdenum is also used in cars, trucks, locomotives and ships. In addition, Ferro Molybdenum is used in stainless and heat-resisting steels that are employed by synthetic fuel and chemical plants, heat exchangers, power generators, oil-refining equipment, pumps, turbine tubing, ship propellers, plastics and inside acid storage containers. Tool steels, with a high percentage range of Ferro Molybdenum, are used in high-speed machining parts, cold work tools, drill bits, screwdrivers, dies, chisels, heavy castings, ball and rolling mills, rolls, cylinder blocks, piston rings and large drill bits.

Ferromolybdenum can be used in any melting process to add molybdenum to all types of iron and steel, and is supplied in a range of sizes for furnace or ladle addition. The recovery should be substantially 100 % if used correctly. For optimum recoveries with ladle additions, ferromolybdenum should be added after the molten metal has covered the bottom of the ladle and before it is three quarters full.

 

Market Outlook

The demand for ferro-molybdenum is driven by stainless steel (316 stainless is the main molybdenum grade), as well as alloy steel production, and tube and pipe is a big market for ferro-molybdenum too. Molybdenum demand is heavily dependent on the worldwide steel industry, which comprises approximately 80% of molybdenum demand. Additionally, the increase in industrial activities, accompanied by the infrastructural expansion in countries, like China, India, and Indonesia, are expected to witness a growth in demand for steel, which is likely to drive the market for molybdenum during the forecast period.

Molybdenum demand could see a sharp upturn. In the meantime, stronger growth is expected to come from stainless steels and full alloy steels, both of which are consumed in a number of uses for which growth forecasts remain positive, including automotive, process and other transportation industries, as well as consumer products.

A large portion of the global Ferro Molybdenum supply is manufactured in China, USA, Russia and Chile. The most basic definition of the Ferro Molybdenum production process would be that the Molybdenum is first mined and then transformed into Molybdenum (VI) Oxide MoO3. That oxide is mixed with iron oxide and aluminium and then reduced in an aluminothermy reaction. Electron-beam melting then purifies the Ferro Molybdenum, or the product can be packaged as-is. Typically the resulting alloy will be produced as either small briquettes or as a finer powder. Ferro Molybdenum is usually supplied in either bags or steel drums for shipping.

The global molybdenum market is expected to witness a CAGR of 3.5% during the forecast period of 2018 - 2023.

Ferroalloys are generally known as the alloys of iron metal in which one or more chemical additives are added into molten iron for steelmaking. Ferroalloys serves important function in the overall process of steelmaking by enhancing the general properties of iron metal. Steel making is one of the primary consumer of ferro alloys and consumes a significant part of the total ferroalloys produced around the globe.

The future of the global ferroalloys market is healthy, expanding at an estimated CAGR of 5.9% during the forecast period of 2017 to 2025. The prosperity of the building and construction industry in a number of emerging economies is another key driver of the global ferroalloys market, wherein the development of lightweight and high strength steel grades is expected to open new opportunities. On the other hand, stringent governmental regulations pertaining to the environment and high operational costs are two glaring restraints over the global ferroalloys market. The market for ferroalloys, worldwide, is projected to reach a valuation of US$188.7 bn by the end of 2025, significantly up from its evaluated worth of US$112.8 bn in 2016.

Growing steel demand in end-user industries including automotive, ship building, construction, and several other sectors will likely be an important driver for the global ferroalloy market. The product finds extensive application in the manufacturing of different grades of steel such as carbon steel, stainless steel, etc. Abundancy of iron ore and growing demand of different steel grades due to lack of viable substitutes will boost the industry growth in the coming years. Global steel industry production volume was estimated at over 1.5 billion tons in 2015, and will likely cross 2.5 billion tons by the end of 2024, growing at close to 5% CAGR. Increasing automobile production will augment the demand for different grades of steel, hence boosting the ferroalloy market demand.

 

Tags

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  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
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  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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NIIR PROJECT CONSULTANCY SERVICES (NPCS) is a reliable name in the industrial world for offering integrated technical consultancy services. NPCS is manned by engineers, planners, specialists, financial experts, economic analysts and design specialists with extensive experience in the related industries.

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• Export-Import Market Potential
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The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

   •     Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR